2006 Isuzu GM Commercial Truck 5.2L Diesel Service Manual

Covers: 2006 Isuzu NPR, NPR-HD, NQR, NRR (GM / Chevrolet W3500, W4500, W5500, W5500HD) Medium-Duty Trucks

• 5.2L diesel model only (4HK1-TC)

Pages: 2,149
Format: PDF
File size: 88mb
Compatibility: Windows/Mac/Tablet/Smartphone

Get the OEM service manual for 2006 Isuzu N-series box trucks in a convenient downloadable PDF format for all of your devices. It is also applicable to the Chevy/GMC equivalents. This high resolution digital eBook covers everything from system overviews and troubleshooting to in-depth repair of the chassis, drivetrain, and powertrain. Illustrations and diagrams are included where applicable.

A download link will be provided to you immediately via email, so you can get started on your maintenance or repair project faster and with less downtime. The high quality PDF is fully searchable, bookmarked, and printable. Save it to your computer, tablet, or smartphone and keep factory service information at your fingertips, whether you’re in the shop or on the road.

Topics:

General Information

• VIN and Identification
• Maintenance and Lubrication
• Standard Bolt Torque Specs

HVAC

• Heating and Ventilation, Air Conditioning
• Description and Operation
• Specifications
• Schematic and Connectors
• Diagnostic Information and Procedures
• Repair Instructions

Body, Cab and Accessories

• Cab and Chassis Electrical
• Circuit Diagrams
• Frame
• Cab Interior and Exterior
• Glass
• Sheet Metal and Grille
• Steel Tilt Cab
• Crew Cab

Steering

• Front End Alignment
• Steering Linkage
• Power Steering
• Steering Column
• Front Axle, Knuckle, Hub and Suspension
• Rear Suspension
• Wheels and Tires

Driveline and Rear Axle

• Rear Axle, Propeller Shaft Description and Diagnosis
• On-Vehicle Service
• Unit Repair of Differential Carrier Assembly
• Rear Axle, Propeller Shaft Specifications and Special Tools

Brakes

• Brakes Description and Operation
• Brakes Diagnostic Information and Procedure
• Brakes Inspection and Repair Instructions
• Brakes Specifications and Special Tools
• Vacuum Booster
• Brake Shoe, Lining and Drum
• Brake Disc and Caliper
• ABS
• Parking Brake

Engine (4HK1-TC)

• Engine Removal and Installation
• Engine Mount
• Troubleshooting
• Main Data and specifications
• Engine Mount
• Cylinder Head Cover
• Inlet Cover
• Turbocharger and Exhaust Manifold
• Timing Gear Train
  Rocker Arm Shaft Assembly
• Camshaft Assembly
• Valve Stem Seal and Valve Spring
• Cylinder Head
• Piston and Connecting Rod
• Flywheel
• Front Cover
• Crankshaft Front Oil Seal
• Crankshaft Rear Oil Seal
• Crankshaft
• Cylinder Block
• Oil Filter Assembly
• Oil Filter Cartridge
• Oil Cooler
• Oil Pan
• Oil Pump
• Oil Pressure Switch
• Air Cleaner Element
• Water Pump
• Thermostat
• Radiator and Intercooler
• Drive Belt
• Fuel Filter Assembly
• Fuel Filter Cartridge
• Fuel Injector
• Fuel Supply Pump
• Fuel Rail
• Fuel Sedimenter Switch
• Fuel Tank
• Fuel Tank Unit
• Battery
• Generator
• Starter
• Glow Plug Replacement
• Exhaust
• Exhaust Brake
• EGR

Engine Control System

• Specifications
• Description and Operation
• ECM
• Engine Controls Schematic
• Component Locator
• Diagnostic Information and Procedures
• DTC Codes
• Malfunction Indicator Lamp
• Engine Symptoms
• Electronic Controls Repair Instructions
• PTO System

Transmission/Transaxle

• Automatic Transmission Description and Operation, Specifications, Schematic and Component Locator
• Automatic Transmission Diagnostics (DTC)
• Automatic Transmission Repair Instructions
• Automatic Transmission Overhaul
• Automatic Transmission Component Installation
• Manual Transmission Description and Operation, Specifications, Schematic and Component Locator
• Manual Transmission Repair Instructions
• Clutch Service and Repair